Energy Consumption

The constant monitoring of thousands of variables allows for working to reduce energy consumption, chemicals, and other raw materials used in the process.
This knowledge enables a correct evaluation of the plant and the implementation of the most effective actions to improve the system.

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The workflow for monitoring consumption

For each variable, it is possible to create the control chart with its values over time.
This will allow for visually checking for any out-of-control situations.

Process Modeling

In this phase, the configuration of systems and sub-systems takes place, along with the insertion of their respective records and parameter settings.

Property Settings

Variable properties settings, control chart type, domain, and specification limits.

Data Acquisition

Automatic data acquisition directly from the plant's DCS, in direct connection with sensors located at critical points, highlighting out-of-control variables.

Control Charts Definition

Definition of advanced control charts, a set of statistical models that allow predicting any deviations from reference values.

Valorization of Raw Materials

The IMPROVE system enables the quantitative and economic valorization of raw material usage, as it is able to trace, from the creation of the supplier batch, the registration of the raw material.

The monitoring of energy consumption allows for the precise calculation of the energy costs of each order.

Ready to improve
your processes?

Every small change, if done with awareness, can have a big impact.