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Machine Ledger 4.0
Machine Ledger 4.0

Machine Ledger

The most effective, web-based tool to manage all types of maintenance in a single environment: from reactive to preventive, from autonomous to professional... all the way to predictive maintenance.

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The Machine Ledger: the software that was missing

Configure each individual component of the machine. Schedule preventive maintenance activities. Collect KPIs and build models for predictive maintenance.

Content Management

Completely digitized maintenance management. No more Excel files but computerized and integrated, web based solution

Data Management

Machine Ledger is the center gestione of the management of all Maintenance for each single machine component: the output generates key KPIs essential forcontinuous improvement

People Management

Machine Ledger coordinates the work of the Machine Operators, of the Planning Managers, of the Maintenance Technicians, of the Maintenance Managers

Cost Management

The Machine Ledger allows you to know the exact cost of maintenance activities. Only by constantly monitoring these expense items can you understand how much waste is being eliminated

Beyond reactive maintenance, the occurrence of a breakdown is already a sign of ineffective maintenance management. Our goal is to 'eliminate' these types of interventions

TBM Maintenance

Time Based Maintenance

  • "The part is cleaned, lubricated, or replaced according to a time-based schedule. This time interval is usually set by the machine supplier.

HBM Maintenance

Hit Based Maintenance

  • The part is replaced only after a verified number of events (impacts or cycles).
  • The achievement of this number schedules an intervention within the Machine Ledger calendar.
  • In this way, the actual work of the machine is taken into consideration.

CBM

Conditional Based Maintenance

  • Through Statistical Process Control, thresholds and limits of multiple variables can be monitored.
  • The out-of-control condition of one or more variables will trigger the scheduling of an intervention within the Machine Ledger calendar.
  • CBM maintenance can be enhanced by Artificial Intelligence and Machine Learning models, enabling a type of predictive maintenance..

Acquisition and analysis of KPIs

Machine Ledger s a large data collector, through which every intervention, whether scheduled or unexpected, the time dedicated to the activity, and the solutions adopted are recorded: all with one goal in mind, continuous improvement, zero waste.

A Cloud platform to connect effectively with the machine supplier

The platform is accessible by both thecustomer and machine supplier, in order to optimize maintenance management.
The supplier will easily configure the machine and each individual component.
The customer will simply need to import what has been configured by the supplier (BOM of the machine and Machine Ledger).

HBM e CBM Maintenance

The configuration of process variables involves defining limits, thresholds, or cycles.
Exceeding these values triggers an automatic scheduling of maintenance directly in the Machine Ledger Calendar.
This way, the maintenance of a component will only occur when strictly necessary, minimizing the waste of time and still usable materials.

Valuation of maintenance costs

By the Machine Ledger, it is possible to evaluate both the cost of preventive maintenance and that of reactive maintenance.

Machine Ledger 4.0

Gestire le manutenzioni non è stato mai così semplice ed efficace

Avvia il processo di digitalizzazione della gestione delle manutenzioni.

Rendi anche le manutenzioni in linea con i paradigmi Industria 4.0.

Pensa in grande.
Pensa NeXT.

Ready to improve
your processes?

Every small change, if done with awareness, can have a big impact.

Request a demo